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January 2017

Do’s and Don’ts of Cleaning Your Food Production Facility

dos and dont food production cleaning kansas cityWhen it comes to working in food production, there are many rules and regulations put in place in order to ensure the safety of consumers. Avoiding hazards is something that is easily accomplished when you have your “checklist” in place. This ensures that you have met all the requirements of the FDA, while keeping you on track to successfully meet your goals. With so many things to keep track of, unexpected machine malfunctions can throw a huge wrench in your plans of success. Here are a few dos and don’ts to keep in mind to ensure the maintenance of your facility runs smoothly.

Proper Working Conditions

Do maintain proper working conditions. The surrounding environment can affect your facility’s machines, whether it’s unclean conditions or the machine has been sitting stagnant for too long. With this in mind, giving your workers the tools they need to successfully complete their tasks is important. Regular maintenance of these machines keeps them running efficiently and effectively.
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Preventative Maintenance

Don’t ignore cleaning your machines until you start having issues.
Do maintain regular maintenance. Regular maintenance within the work environment is something that will help with the overall life of your machines. Daily cleaning will ensure they run smoothly, yet finely tuned machines also require other forms of regular maintenance, just like a car. Even “deep” cleaning within facilities doesn’t provide the machine with the functionality it requires; someone must come in to diagnose any ensuing issues. Many of these issues are avoided with regular maintenance. Not just having someone come in to “tune-up” your machine, but to also regularly schedule removal of any buildup that can cause malfunction or slowing down of your machine.

Methods of Cleaning

Do call a professional. When it comes to taking the next step in machine maintenance there are different companies that can provide you with these services. But what are your specific requirements and how will this company meet them? With different production lines currently up and running, there isn’t a “one size fits all” in this scenario. Shopping your options will ensure you get the highest quality work done.

Do account for disassembly time of any equipment if your chosen cleaning method requires it. This is important when calculating how long your production line will need to be shut down.  Be sure to this before the contractor arrives so you don’t waste money paying them to wait on you.

Do ask your cleaning contractor which medium would be best for cleaning your facility. You may have read a lot about baking soda blasting or sandblasting online, but perhaps dry ice blasting would be a more cost-efficient and safer choice for your food production facility.

Don’t chose a contractor that will select the improper cleaning material for your facility or that can only clean the flooring and walls but not your equipment. Why would you generate more waste with the improper choice of medium? That would just lead to more time spent preparing for cleaning, time spent cleaning up after the cleaning, and ultimately more quality control issues in your food production facility.

Safety

Don’t compromise on quality of cleaning or safety. Rather than assuming or trusting that every cleaning company follows rules and regulations, ask the contractor for their safety record. How do they document safety throughout a job? If you still have questions about a company, check out ISNetworld and (if your company is already a registered owner or client) connect with the contractor to get a better overview of their past safety record and overall success.

Don’t take their word for it. Request references of similar projects to find out for yourself if the company is likely to complete the project well and on time.

Learn more about your options by checking out our blog, see our before and after gallery, or call (816) 241-9199 and talk to one of our team members to find the best solution for your unique cleaning challenges.

Is Dry Ice the Best Way to Clean Your Food Production Facility?

dry ice cleaning best option food production kansas city blast it cleanDo you run a busy food production facility with expensive machinery that you’d like to keep running for as long as possible? Don’t have enough time/employees to clean everything by hand? Find out if dry ice is the best solution to your facility’s cleaning needs!

1. It’s Safe to Use around Food.

The FDA recommends dry ice blasting for the cleaning of food processing equipment and production facilities. Dry ice is able to decontaminate surfaces infected with Salmonella, E. coli, and Listeria. Help eliminate cross-contamination caused by allergens, such as nuts, by using dry ice cleaning to remove protein residues on food processing equipment.

2. You Can’t Afford to be Shut Down for Long

Too many times plants have to be shut down for weeks at a time for a proper cleaning, but that’s not the case with dry ice blasting. Why is dry ice cleaning so much quicker? Since there is no water, chemicals, or waste there is nothing extra to clean up besides vacuuming up the debris cleaned off of your surfaces.

3. You Need to Clean Multiple Surfaces

Dry ice blasting can handle almost all surfaces including wood, metal, and brick. Instead of spending money on multiple cleansing solutions or having to swap between methods for each surface, dry ice cleaning can transition seamlessly between surfaces to clean everything from your machinery to your ceiling.

4. You Have Small, Hard-to-Reach Spaces

There are many instances when you’d like to clean small corners and crevices, but a hand or cleaning tools won’t fit. You won’t have this problem with dry ice blasting, as it can clean the tiniest of spots quickly and efficiently.

5. You Want to Pay Your Employees for Production, Not Cleaning

When you have to add extra hours to an employee’s schedule, and paycheck, because cleaning the production facility becomes an extra day’s work, you’re diminishing your profitability as a facility. Manpower costs money, and since dry ice blasting can be done in a fraction of the time compared to conventional cleaning methods, you can save a lot of money this way.

If you can identify with any of these points above, please don’t hesitate to contact us, and one of our representatives can help you decide on the best solution for your food production facility.

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Top 22 Coolest Uses for Dry Ice Blasting

Have you ever been curious about dry ice cleaning or blasting? The folks at Blast It Clean put together some of the most common applications for dry ice cleaning along with some of the coolest facts about this cleaning method.

You Can Use Dry Ice Blasting on Hot Surfacesdry ice cleaning kansas city blast it clean

In fact, dry ice blasting will clean faster when the surface is hot. While the dry ice cleaning process does cool the surface being cleaned, it’s not a critical decrease in temperature. The amount of time the dry ice is applied, area size, as well as type of material being cleaned are factors that influence a temperature decrease. For instance, a 30 x 30 inch rubber mold at 325 degrees being blasted clean for 12 minutes with the dry ice temperature of minus 109 degrees will leave that same rubber mold around 300 degrees when done. What does this mean for you? The answer is minimal re-heating time.

Considering this, some cool uses for dry ice blast cleaning are:  

  • ovens
  • bake-off trays
  • stove tops
  • grills
  • soaking tanks
  • engines
  • transmissions
  • spa equipment

see how dry ice blasting saves time and money longer
Dry Ice Is So Cool, It Doesn’t Have to be a Liquid

Dry ice is CO2 (carbon dioxide) and gets its name from being able to go from a solid to a gas without going through a liquid stage. That’s why dry ice blast cleaning makes sense for cleaning any surface that must be kept dry. Cool uses for dry ice blast cleaning are:dry ice cleaning blast it clean

  • circuit boards
  • generators
  • electrical equipment
  • transformers
  • insulators
  • robotic equipment
  • packaging equipment
  • floors
  • dust off books

Absence of moisture before, during, or after dry ice blast cleaning makes it the perfect choice to clean mold and mildew. Contamination or spreading of fungi is practically non-existent. More cool uses for dry ice blast cleaning are:

  • ship hulls
  • waste containers
  • refrigerators or coolers
  • freezers
  • air conditioners

Condensation will appear after being dry ice blasted only if surface temperature goes below the dew point. The dew point varies according to the environment. Condensation is a rare occurrence.

For specific answers about your project, contact us today.

4 Ways Dry Ice Blasting Saves Food Production Facilities Time & Money

Dry ice blasting is a process proven for more than 65 years as a highly effective cleaning technology for a wide range of food production machines and facilities. The combination of temperature, more than 100 degrees below zero F., applied pressure, and gentle abrasive effect safely removes food and other residues from production surfaces. It also kills pathogenic organisms such as E. coli, Salmonella and Listeria. If your production facility needs an effective strategy to meet challenges related to cleanliness, production quality, and cleaning downtime, dry ice blasting by Blast it Clean could be the perfect solution.

  1. No Harmful Chemicals

    Dry ice blasting means no abrasive damage to degrade your machines, no toxic residues requiring even more cleaning, and no residual abrasive materials. Other types of abrasive blasting could damage delicate surfaces in your machines, and could leave leftover grit on your production area surfaces and floors. The dry ice blasting abrasive media, frozen carbon dioxide, disappears without a trace as soon as its work is done.

  2. No More Waiting for Problemstime is money industrial cleaning blast it clean kansas city

    Instead of waiting for your facility and equipment to get dirty with wax, grease, seasonings, crumbs, or other buildup, scheduled maintenance is the best way to keep your food production facility running in top shape. Scheduled dry ice blasting can maintain the production capabilities of food processing equipment to help you continually meet specifications for cleanliness. Minimizing or eliminating costly product quality problems related to cleanliness, and their related shutdowns and potential liabilities, can help maximize the production and profitability of your operations.

  3. No Extended Shutdown of Production

    Dry ice blasting technicians can minimize your unscheduled downtime by doing the work during your standard shutdown periods. Dry ice blasting specialists can schedule their work around yours, minimizing your production loss during the cleaning process.

  4. No More Paying Employees to Scrub

    Dry ice blasting personnel do the cleaning so your employees don’t have to. Once your experts have done the necessary production machine disassembly required for cleaning, the blasting team does the labor, leaving you with a clean machine, ready to reassemble and resume production. You will pay your employees to do what benefits you most – make your product.

Need More Proof?

Dry ice has been proven effective at cleaning the following machinery in the food production industry:

  • Ovens
  • Conveyors
  • Mixers
  • Slicers/Dividers
  • Labelers
  • Baggers
  • Food molds
  • And more!

Dry ice blasting can solve many problems faced by the food industry, and may prove the perfect cleaning strategy to keep your facility clean, safe, and producing.
Contact us to find out how our safety-oriented crew can reduce your cleaning time by up to 60%, or check out this case study below!
see how dry ice blasting saves time and money longer